药物奇迹的骤然失灵:利托那韦危机
1996年,一种名为利托那韦(Ritonavir: 一种用于治疗艾滋病的抗逆转录病毒药物)的药物横空出世,在两年内被誉为艾滋病治疗的“奇迹”。至1998年,美国已有75,000名患者每天服用多达20粒该药,它成功地将曾经的绝症转变为可控的慢性病。然而,一场突如其来的灾难却悄然降临。在常规的质量控制检测中,检测人员发现部分胶囊无法正常溶解,随即触发了紧急停产和彻底清洁产线的措施,以消除潜在污染。然而,第二天相同的问题再次出现:透明的胶囊开始变白、浑浊,显微镜下,药物中充满了数百万计的微小针状结晶。这些结晶前所未见,且实验室自行合成利托那韦也产生了同样的问题,无论如何尝试,最终产品都呈现为白色糊状物。
面对这一前所未有的情况,研究人员陷入困境。尽管他们对利托那韦的确切化学成分和生产工艺了如指掌,并仔细核查了所有投入原料、温度设定和操作流程,却未能发现任何异常。然而,工厂中浑浊胶囊的出现频率却日益增加。短短一周内,无论是实验室还是工厂生产的每批药片都变得浑浊。雅培公司不得不立即暂停所有利托那韦的生产,但这绝非易事,因为无数患者的生命依赖于这种药物。
Original English Source
- For two years, this drug was a miracle. It was introduced in 1996 to treat HIV. And by 1998, 75,000 patients across the country were taking up to 20 of them every day. It's called ritonavir, and it turned a certain death into a manageable condition. This particular pill is on its way to quality control to a dissolution tester. Here, analysts monitor each batch of capsules, checking that they do dissolve in around 30 minutes, which is quickly enough to be absorbed properly. It's a rigorous precaution for a drug that for two years and 240 consecutive lots has never failed. (grim music) But now an analyst sees something unusual. This capsule hasn't dissolved properly. So they follow protocol and trigger an emergency shutdown. (alarm blaring) They destroy the entire batch and deep clean the production line to eliminate any possible traces of contamination. But the next day, at quality control, the same thing happens. On the line the clear capsules are turning white and cloudy, technicians at the nearby research and development lab study the paste under a microscope and find they're filled with millions of tiny needles. They're crystals, but no one has seen them before. They need a control to compare the needles against, so they make some of their own ritonavir in the lab, but to their horror, it also comes out cloudy. So they try again, but all attempts yield the same result: a white paste every time. (subdued music) The researchers are stumped. They had been making ritonavir for two years. They knew its exact chemical composition and every part of the process used to make it, so they check all the input ingredients again, all the settings, every temperature setting and procedure. But all of it seems to be done correctly. Yet at the factory, the cloudy capsules are appearing more and more frequently. Within a week, every tablet produced by either the lab or the factory comes out cloudy. Abbott needs to halt all production of ritonavir immediately. But they can't just cut off the supply because people need these tablets.
- [Narrator] "We called on as many resources as we could. We tried everything. We conducted countless experiments. We rebuilt facilities and new lines. We looked at alternative sites to see if we could start clean in a new environment." (gentle music)
异地投产的短暂希望与二次挫败
雅培公司竭尽全力寻找解决方案,尝试了无数实验,甚至重建了生产线,并寻找新的生产地点以期能“重新开始”。他们最终在意大利找到了一家替代工厂,并迅速启动了利托那韦的生产。令人欣慰的是,在那里生产的所有药片都通过了溶解性测试。这一消息带来了巨大的希望,但同时也暗示着芝加哥的工厂一定存在某种未知的错误。
为此,一支科学家团队飞往意大利,仔细研究当地的生产流程。他们检测了压力、温度、湿度、化学品配比等所有关键参数,却发现意大利的生产条件与芝加哥的完全一致,没有任何显著差异。这让所有人都感到困惑不解。然而,至少意大利工厂能够持续生产药物,为患者提供了保障。但好景不长,当芝加哥团队返回美国后不久,就接到了来自意大利的电话:在他们访问后的几天内,意大利工厂生产的药片也开始出现溶解性问题。这表明问题并非局限于特定地点,而是具有某种蔓延性。
Original English Source
- And they found an alternative site, a factory in Italy. They start ritonavir production there, and to their relief, all the pills passed the dissolution test. This is great news. But it also means that Chicago must have been making a mistake. So a team of scientists flies over to look at what the Italians are doing differently. They check everything, the pressure, temperature, humidity, the exact weight of all the chemicals, but it all matches perfectly with what they're doing in Chicago. None of it makes any sense. But at least Italy can keep making the medicine. (phone ringing) (soft brooding music) But when the Chicago team returns home, they get a call. It's from Italy. Within days after their visit, one of the tablets fails the dissolution test.
- [Narrator] "There was no gradual trend. There was no early warning. In a matter of weeks, maybe five or six weeks, every place the product was became contaminated with the crystals. We did not know how to detect it. We did not know how to test for it. We did not know what caused it. We did not know how to prevent it. We did not know how to get rid of it. And we kept asking the question, 'Why now?'"
化学结构之谜:同分异构体与晶型多态性
科学家们意识到他们正面临一场罕见的灾难,其传播方式如同疾病一般,但受感染的却是药物本身。这种现象一旦发生,药物可能一夜之间从可用变为彻底消失,且无法预测何时何地会发生。利托那韦胶囊内究竟发生了什么?那些针状结晶又是什么?检测结果显示,这些看似全新的结晶体,其成分竟然仍是利托那韦。这听起来令人难以置信,却与170年前一场激烈的科学辩论不谋而合。
19世纪中叶,化学家尤斯图斯·冯·李比希(Justus von Liebig)与弗里德里希·维勒(Friedrich Wöhler)就两种看似相同却性质迥异的化合物展开了争论。这两种化合物都由一个银原子、一个碳原子、一个氮原子和一个氧原子组成,但其中一种稳定无害,而另一种却极易爆炸。最终,他们惊奇地发现,分子中原子的排列方式(即同分异构体 Isomers: 具有相同分子式但结构式不同的化合物)决定了它们的性质差异。维勒的化合物是氰酸银(Silver Cyanate: 碳、氮、氧通过两个强双键连接,结构稳定),而李比希的化合物则是雷酸银(Silver Fulminate: 银与碳键合,碳氮为三键,氮氧为弱单键,极易断裂并重排为稳定气体,导致爆炸)。这一发现颠覆了当时“化合物性质仅由构成原子决定”的观念。
回到利托那韦的案例,雅培的科学家们自然怀疑类似现象正在发生。尽管光谱分析显示,新的结晶体与利托那韦具有相同的化学键,但仍存在细微的偏差。这说明原子的排列方式可能没有改变,但化学键的性质却发生了微妙变化。这正是晶型多态性(Polymorphism: 某种物质以两种或两种以上不同晶体结构存在的现象)的体现。
Original English Source
- They were witnessing a rare disaster. It had happened before, and in theory could happen again to just about any drug or chemical compound. It spreads like a disease, but the thing that's getting infected is the medicine. One day you can make it, the next it's gone forever.
- [Narrator] "It is frightening that this could happen to any drug that we've taken on, which we're dependent."
- And the scariest part is you can't predict if it will happen, when it will happen, or to which medicine or compound. Overnight, drugs we all rely on might just disappear. So what was happening inside those ritonavir capsules? What were those crystals inside? They appeared to be an entirely new compound, but when they tested them, everything indicated they were ritonavir. It sounds impossible, but something similar had actually been the center of a heated debate 170 years earlier. (mellow music)
- [Casper] In his Paris laboratory, chemist Justus von Liebig was reading a paper. It was about a newly discovered compound, and what elements it was made of. This kind of work was at the cutting edge of chemical research. Research he knew better than almost anyone because he had personally pioneered most of it. This had made him highly respected in his field, but he also had a reputation for being difficult to work with. He was arrogant, hot-tempered, and didn't suffer fools. And the more he read this paper, the more incensed he got, because to him, it was clearly written by a fool, Friedrich Wöhler. So we headed over to the lab at Imperial to recreate what Wöhler claimed to have discovered.
- So I've got it here wrapped in foil because it is a bit photo-sensitive.
- [Casper] It's a bit like, like, little rocks in there.
- Yeah.
- Beige powder, okay. Made of one silver, one nitrogen, one oxygen, and one carbon.
- Exactly.
- (laughs) You wanna light it up?
- Yeah, sure, let's do it. You seem quite excited.
- I am quite excited. Yeah. Not much is happening. Oh, it's melting a little, or it's, like, it is getting a little discolored.
- [Dr. Kafizas] Yes, it is.
- I guess the issue was he said, "Okay, I found this beige powder and I know exactly what it's made of, one silver, one carbon, one nitrogen, and one oxygen." He publishes this. (curious music) The paper reaches Liebig, and he is like, "There's no way, because I've just discovered that compound. And when I tried to put a flame to it, it behaves completely differently." And we've got some of that right here too. (serious music) Should we try to burn this one?
- Yeah. I made some fresh this morning. Let's just see how a small amount behaves. So we're gonna go with, I don't know, maybe a few milligrams. I've left it a bit moist. When it's in its moist- (compound snaps) Oh!
- Oh, my God. I didn't expect that.
- Yeah!
- It's so loud. (Dr. Kafizas laughs)
- It's very sensitive. I'm sorry about that.
- That is crazy.
- [Dr. Kafizas] And that was just a small amount.
- Oh my God, my ears. What? I was not ready for that.
- I wasn't ready for that either. I made it moist so that it's less likely to self-detonate, but clearly I was wrong.
- Clearly Wöhler had made a mistake. These can't possibly be made of exactly the same elements. So Liebig wrote a paper slamming Wöhler's work, calling him a "hopeless analyst" and saying he should go back, check his work, and publish again when he's found his mistake. And Wöhler does exactly that. He checks his work but finds no mistakes. So now he's even more sure that he's correct. So he writes up his results in a second paper, but Liebig wasn't having any of this and replies with another paper saying he must be wrong. So this public back-and-forth continues for two years, with each side becoming more and more convinced that the other is out of their mind, until finally they agreed to meet on neutral ground in Frankfurt to put this whole thing to bed once and for all. They would replicate each other's work and let the results speak for themselves. But when they did, they were stunned. Before we continue, I want to quickly thank SoFi for sponsoring this part of the video. You know, one of the simplest ways to build wealth over time is by earning compound interest on your money. There's this quote from Albert Einstein that says, "Compound interest is the eighth wonder of the world. He who understands it, earns it; he who doesn't, pays it." And yet many people don't put their money in a savings account, which kind of makes sense because most banks give you next to nothing, a fraction of a percent worth of interest. And at that rate, you can't even keep up with inflation. But with today's sponsors, SoFi, you can change that. SoFi is an all-in-one finance app that lets you bank, borrow, and invest. When you open a SoFi checking and savings account and set up an eligible direct deposit, you earn a competitive APY. You don't have to pay any account fees. That means your money isn't just sitting there, it's working. And every dollar you put in can earn more and more interest. And over time, that really adds up. Einstein called it the eighth wonder for a reason. Of course, the exact amount depends on several factors like your starting capital, the time period, the interest rate, and any additional deposits. So check if it's right for you. But right now, SoFi is also offering a special signup bonus. If you set up a new high-yield savings account with an eligible direct deposit of $1,000 or more, well then you can get either $50 or $400 cash bonus. So start putting your money to work by heading over to sofi.com/ve. You can scan this QR code or click the link in the description. I wanna thank SoFi for sponsoring this part of the video. And now back to what was happening with Liebig and Wöhler. (soft music)
- They were both right?
- Yeah.
- Like, they both had a compound that was made of exactly one carbon, one nitrogen, one oxygen, and one silver atom. And one could be boring as hell (laughs) and the other one can, well, blow up your face. (compound snaps) Oh! (compound bangs) Whoa! (laughs)
- This was surprising because at the time a compound was thought to be just the atoms that made it up and nothing more. But now this whole conception had to change. Von Liebig and Wöhler had discovered that the way those atoms are arranged also matters. At the time, they had no way to work out that ordering, but today we can. (inquisitive music) When you shine light on a molecule, its electric field tugs on the electrons and nuclei. They get pulled back and forth as the field changes direction. This can stretch, squeeze, and bend the bonds in the molecule as the atoms oscillate back and forth. But each bond responds differently to the light depending on how strong it is and the mass of the atoms it connects. It's like each bond is a boat on the ocean. If the waves are small and rapid, they won't rock it very much. And if the waves are very slow, like the tides coming in and out, that also won't rock the boat very much. The boat just gets lifted up and down. It's only when the waves are just the right size that the boat gets tossed around. And because of this, each bond will react strongest to a specific frequency of light, which we can measure. By hitting the molecule with a range of infrared frequencies, we get a spectrum like this with peaks that tell us when bonds are reacting. This acts like a fingerprint for the molecule and tells us which bonds are there. Wöhler's compound has a broad peak, which corresponds to bending an N double-bonded to C double-bonded to O group. Liebig's compound, on the other hand, has a spectrum that looks like this, with these two prominent peaks, one at high frequency and one at low frequency. These correspond to stretching a double bond between a carbon and a nitrogen and a single bond between a nitrogen and an oxygen. We now know that Wöhler's compound was silver cyanate, and it looks like this. The carbon, nitrogen, and oxygen are joined with those two strong double bonds, which is why it's so stable. In contrast, Liebig's compound, silver fulminate, looks like this. The silver is bonded to the carbon instead, so the other elements are arranged this way. The bond between the carbon and nitrogen is a triple bond, but the oxygen and nitrogen are very weakly connected. And this single bond is very easy to break, and once it does, the atoms can rearrange into much more stable gases, which is why it's so explosive. They had discovered isomers. That it's not just the atoms in a molecule that dictate how it behaves, but its bonds as well. So naturally the scientists at Abbott suspected something similar might be happening to ritonavir. They knew that the spectrum of ritonavir should look like this. So they put a sample of white paste into a spectrometer, expecting to see something completely different. But instead they saw this, the same peaks. The paste had all the same bonds as ritonavir, so it must be ritonavir. But they also noticed it wasn't exactly the same. There were these small deviations between the two. The arrangement of the atoms was the same, but something about the bonds had changed slightly.
巧克力调温的启示:晶型与性质的微妙关联
晶型多态性不仅存在于药物中,日常生活中也随处可见。以巧克力为例,其光泽、硬度与口感均取决于可可脂(Cocoa Butter: 一种由三条长碳链构成的脂肪)的晶型。可可脂的分子可以多种方式堆叠形成固态晶体,每种晶型都具有不同的性质。例如,无光泽的巧克力主要是IV型晶体(Form IV: 熔点约27摄氏度),而我们理想中光泽诱人、入口即化的巧克力则是V型晶体(Form V: 熔点约34摄氏度)。
巧克力制作中的调温(Tempering: 通过精确控制温度和时间来管理巧克力晶型)艺术,正是为了获得所需的V型晶体。如果巧克力在温度过高时融化,冷却后会形成不稳定的混合晶型,导致失去光泽、质地变软、口感欠佳。通过将巧克力加热至45-50摄氏度以“清除”所有不良晶型的记忆,再将其冷却至理想的34摄氏度促使V型晶体形成,便能恢复其完美状态。这一过程深刻揭示了即使成分完全相同,但晶体结构细微的差异,也能显著改变物质的物理化学性质。对于利托那韦而言,这种晶体结构的改变导致了药物的失效,因为新的II型利托那韦晶体(Ritonavir Form II: 利托那韦的更稳定、溶解性更差的晶型)过于稳定,无法有效溶解被人体吸收。
Original English Source
- Well, it turns out there's another way to change the properties, and I can show you how with probably the most delicious demo I'll ever do, because this, of course, is a piece of chocolate. It's nice, it's shiny, it's durable, and it has that nice snap when you crack it. But you'll notice that if you've ever let your chocolate melt, then it never returns to being quite the same. Suddenly it melts in your hand when you pick it up, you know, it's dull, it's bendy, and it doesn't quite taste the same. You're not imagining this. There really is a subtle difference, and I can explain what's happening with a little help from my friend Chris over here.
- Hey.
- Hello. So Chris runs his own YouTube channel, Chris Young Cooks, and this is way overkill for what we need here probably, because he was the head development chef at a three-Michelin star restaurant.
- Yes. (subdued music)
- We've got some nice shiny chocolate here. But look what happens when we turn up the heat. (heat gun whirs) Oh yeah, that goes quite quick. Oh, that is surprisingly satisfying.
- We obviously melted some of the chocolate, no surprise. But this is what happens, right? You leave it somewhere warm, the chocolate gets above body temperature, it starts to melt, and then as it cools back down, it's gonna harden again.
- So you've got the chocolate.
- [Chris] That looks like heat-damaged chocolate, right?
- [Casper] I know.
- Like, you've seen this, you've opened a chocolate bar, maybe it was left in your car sitting in a sunny window. Touch the edge, like, you can feel, feel how that's just soft-
- Yeah.
- and kind of sticky.
- Immediately.
- Compare it to a nicely tempered piece of chocolate. Like, you can pick that up with your bare hands, it will eventually melt in your hand, but much more slowly.
- Now if this ever accidentally happens to you, we'll show you how to get it back to the nice and shiny form. But what's interesting here is that we didn't change any of the ingredients and yet the properties changed completely. Chocolate is made of three main ingredients. There are other minor ones as well, but three main ones to focus on. It's got cocoa solids, that's what gives it its color, there are sugar, of course, for sweetness, and then there is cocoa butter. That's what gives it its texture. (gentle music) And this cocoa butter is the culprit. It's a fat made from three long carbon chains bonded together in the middle to make this sort of Y shape. And that Y shape can form together to form solids. But there are multiple ways they can stack together. There are many forms the crystal can take, each with different properties. And so we call these polymorphs. Chocolate actually has six polymorphs. The dull chocolate is mostly Form IV, and that has a melting point of around 27 degrees Celsius. While the shiny chocolate, which is the one we want, is mostly Form V, and that has a higher melting point of around 34 degrees Celsius.
- So the challenge and the art of chocolate making is managing these polymorphs to get the right form of crystal by managing both temperature and, importantly, time. The nice thing about chocolate is you can start over. You just need to heat it back up to 45 to 50 Celsius to wipe the memory-
- Okay.
- of the wrong crystals. That's hot enough to melt out all of the crystals, but not too hot to start changing the flavor of the chocolate, evaporating a lot of the volatile aromatics.
- [Casper] After around 10 minutes at roughly 50 degrees Celsius, all the crystals should have fully melted.
- So at this point, we're trying to cool it back down to the temperature where crystals start to form again. And that's gonna start at about 34 Celsius. You'll start getting Form V crystals forming at 34, as we cool even lower, we start to get Form IV and Form III. Those can all form at these temperatures. And that's okay. We want all of these crystals initially. We want-
- Oh, really?
- Yeah, we want to have sort of a shotgun of nucleation going on because we wanna make sure we get lots of everything.
- That's surprising.
- It does seem surprising.
- Because we just want Form V, right?
- We do just want Form V. The trick is, if we just come down to the temperature where Form V forms, so if we just went to like 32 degrees, 33 degrees, and just waited there, you'd be waiting a very long time and you'd get a very random process of when does that crystal form, and maybe only a few crystals would form. And so they would get very large.
- Ah.
- By bringing the temperature all the way down to 27, we get lots of nucleation really fast. The downside, of course, is we get the crystals we don't want as well, but we get lots of Form V, and we get lots of small Form V.
- Yeah.
- So once we have that starting to form, we can select for the ones we want just by raising the temperature back up. And melting the Form III and Form IV, leaving us with only Form V, but, importantly, lots of Form V.
- Right. After holding the chocolate at around 32 degrees Celsius for 5 to 10 minutes, we can pour it into the mold.
- Okay, I think we're gonna be okay here, so.
- Oh. I don't know what I was expecting, but I was not expecting it to go like this. It really comes out as a sort of sheet.
- One of the things here is I do have some trapped air bubbles.
- Yep.
- Oh, yeah.
- It's like a liquefaction.
- Yeah, yeah.
- [Chris] So at this point, seems like we're done, right?
- Yeah.
- But actually now we need to lock in that crystal pattern that we've created, right?
- Yep.
- Like, as it cools down, there's liquid oil in there and we're gonna drop back down through the temperature where Form IV and Form III can form.
- Yep.
- So what we need to do is we need to come down through that temperature relatively quickly so that we get mostly Form V growing and lock them in by getting rid of most of the liquid oil. So we really need to get this down to about 12 C.
- [Casper] So we put it in the fridge and waited for around 20 to 30 minutes.
- Get the door closed.
- Great. If we did this correctly, it should be mostly Form V, which means all the molecules should have stacked tightly together, resulting in a shiny and snappy bar. (tray cracking) Ah! Ooh! That was satisfying.
- They're just barely hanging on.
- Wow!
- And you can see they're nice.
- Perfect.
- Shiny.
- This is all Form V?
- This is all Form V, and we've got a nice shiny surface. Got a couple spots where maybe the molds could have been polished a little bit more, but give it a snap, just see how that is. (chocolate snaps)
- Ooh. It's a very good snap.
- [Chris] Yeah, that's a nice.
- It's very sturdy.
- That's a good chocolate bar.
- Delicious.
- That is how you temper a chocolate bar.
- Amazing. (curious music)
- But the stacking of the molecules in the crystals also changes something else. Since each molecule is surrounded by other molecules, it changes how the bonds inside can move. This is what the scientists at Abbott had seen in the spectrum. The needles they had seen under the microscope were a new polymorph of ritonavir, and a more stable one at that. Form I crystals looked like this instead. Now at first this might seem like good news. It was still ritonavir, even if it looked a bit different. It's just like how dull chocolate, even if it's not quite as nice, is still chocolate. But the problem was this new polymorph was far too stable.
- Ritonavir Form II is substantially more stable than Form I. And the way we know it's more stable is because it's less soluble. But if that crystal structure happens to be much more stable, then it won't dissolve properly. And then it's a bit like you haven't taken the drug at all.
- But with chocolate, we can change which polymorph we have. We just had to heat it up to switch it from shiny to dull, and then by cooling it down again in a specific way, we could get back to shiny. So you might expect that Abbott could just do something similar with ritonavir. And they tried, but the problem was that no amount of heating or cooling could turn Form II back into Form I. They were stuck. We can see what's happening by taking a look at this here. See, each polymorph has different energy levels. And in the case of chocolate that looks something like this, where Form IV has a higher energy level and Form V a lower one, and they're separated with this sort of hill in between. Now, after heating up the chocolate bar, we were mostly left with Form IV. So let's drop this little ball in there, and then you'll see it will slowly settle down into that valley. But not to the more stable Form V. And that's because there's this little hill in between. But now imagine adding some heat to this. It's like giving the ball a little bit of a kick. And you can see that the ball will suddenly start to move around. And if I give it enough of a kick, whoop, it will roll down into Form V. And now it is stuck there. Now you could keep adding more heat and you could get it back over the hill back to Form IV, but then you would just end up with a mess of both forms, because whenever you start cooling it down again, you know, the ball could just randomly settle in one of the two valleys. So that's what happened when we melted the chocolate uncontrollably. We just got a mixture of these two forms. But with ritonavir, the situation is a little different. The hill between the two forms is now much taller, but the Form II valley is also much deeper. So once the ball does get down there, it's basically impossible to get it back out of there, which is why no matter what the scientists at Abbott tried, they couldn't get back to Form I.
灾难的蔓延:锡疫与诱导结晶的失控
然而,为何在没有任何流程改变的情况下,II型利托那韦晶体却突然大规模出现并蔓延开来?这一现象与300年前在北欧流传的“锡疫”(Tin Pest: 锡在低温下从银白色、坚韧的β-锡(灰锡)转变为灰黑色、脆性的α-锡(白锡)的现象)传说惊人相似。在严酷的冬季,教堂的锡制管风琴会发生裂纹,并被黑色“病变”覆盖,这曾被归咎于魔鬼作祟。实际上,这是锡在低于13摄氏度(理想情况下更低)时,从稳定的银白色β-锡(beta-tin)转变为灰黑色、脆性的α-锡(alpha-tin)所致。
一旦有微量的α-锡形成,它便会成为晶核(Nucleation Site: 诱导新晶体生长的起始点),显著降低其他β-锡转变为α-锡所需的能量(即活化能 Activation Energy: 反应发生所需的最低能量),从而像传染病一样迅速蔓延。类似的原理也发生在利托那韦身上:一旦有微量的II型晶体出现,它们就会充当晶核,导致所有I型利托那韦迅速转变为II型。这些微小的种子晶体甚至可以通过空气传播,附着在工作人员的衣物上,并污染生产线的其他区域,导致新的利托那韦在合成时便包含这些种子晶体,最终使整个胶囊转变为II型。当芝加哥团队飞往意大利时,他们很可能将这些“种子晶体”带到了意大利工厂,导致灾难重演,最终导致全球范围内都无法生产I型利托那韦。
Original English Source
- But this still doesn't explain why Form II was suddenly everywhere. Nothing had changed in their procedures. The barrier between the two forms should still be there. So it shouldn't have been possible to make this much Form II at all. And yet, 300 years earlier, legends of such a transformation spread across northern Europe. (gothic music)
- It was a bitter winter morning, and it had been like this for months. The organist was on his way to a cathedral. The cold had been messing with the organ pipes. It's gone out of tune again. But that wasn't what the congregation thought. There were stories of other organs getting sick with warts or leprosy eating away at the pipes. Some thought it was the devil attacking the organ to punish an unfaithful flock. It was even said that when it was very quiet, you could hear these organs screaming and groaning in pain from the lesions. Nonsense, of course, it was just the metal contracting and expanding. (subdued music) Except these pipes weren't just contracting, they were cracked. And others are indeed covered in what looks like these lesions, black growths all over the organ. (dark music)
- Now, originally when this happened, people thought that this was the work of Satan. Of course, that's not what was going on, and we can explain what was actually happening. So we've got some normal tin right here, which is what those organ pipes were made out of. It kind of looks silver, it feels pretty strong, and it's sort of the form we're used to.
- Exactly.
- But here we have a slightly different form of tin. You can look at it, it's a bit more gray, it's a bit more crumbly. And at room temperature, normally the silvery tin is sort of more stable. But if you cool tin down to something like below 13 degrees Celsius, and ideally way colder, then it can transform into this new kind of gray tin. And we're gonna see what happens when we put it on top of the silver tin.
- [Dr. Kafizas] We want to try and get it to around minus 30 degrees Celsius.
- [Casper] Yep.
- And what better to get us to those temperatures is dry ice.
- Okay.
- So dry ice is frozen carbon dioxide. And that is around minus 78 degrees Celsius.
- [Casper] Yep. Now we've taken a thermo flask and filled it up with dry ice, and then put a platform on top on which we'll put our tin. This should cool it down to around minus 30 degrees Celsius. Now we left this here for around 14 hours, and what you'll see is that initially there's a very tiny speck of tin that suddenly transformed into gray tin, and then it spreads from there almost like an infectious disease, which is why this is also known as tin pest. And because gray tin is less dense, the tin expands. And so if you look closely, you can see it start to tear apart the metal. Now, normally it takes a lot of energy to transform some silver tin into gray tin, but once you get a tiny bit of gray tin, something strange happens, because now it acts as a nucleation site that other tin can attach to, and it effectively brings that hill way down. It lowers the activation energy. And so now it becomes very easy to switch from silver tin to gray tin. And so it starts to spread, it starts to take over. And the same thing was happening to those organ pipes. Once you got a lesion on one of those pipes, well then it would grow and spread everywhere. Little flakes would come off the pipes and seed all the others, and it would spread. And that's also exactly what happened with ritonavir. Once a tiny bit of Form II appeared, it acted as a nucleation site, lowering that massive activation energy and causing all the Form I to crystallize into Form II. Tiny seed crystals then broke off, could become airborne, and spread, attaching themselves to people's clothes and making it to other parts of the production line, effectively seeding them so that when new ritonavir was synthesized, it contained these seed crystals and turned the entire capsules into Form II. And because everyone likely had these seed crystals on their clothes, when the Chicago team flew over to Italy, they seeded that factory too. And in this way, soon not a single place was able to manufacture Form I.
不可预测的自然之谜:多晶型与制药业的未来
利托那韦的案例被认为是**“消失的晶型”**(Disappearing Polymorph: 指药物的一种特定晶型因环境变化或诱导作用而无法再稳定存在和生产的现象)中最具戏剧性的事件。尽管雅培进行了彻底调查,但仍无法确定引发这场化学转化的确切原因。它可能源于生产线上某个环节的失误,导致化学品干燥而形成了一个与II型利托那韦形状相似的晶体作为晶核,也可能仅仅是纯粹的偶然。事实上,即使存在晶核,灰尘颗粒或容器划痕等微小因素也可能诱导不同的晶体结构。一旦更稳定的晶型出现,它便能迅速传播并影响全球。
雅培的科学家们在长达五个月的研究后举行新闻发布会,解释了这一现象。他们指出,公司规模和科学家智力水平与该问题无关,这种现象具有不可预测性,他们某种程度上是“坏运气”的受害者。他们将此比作飓风等自然灾害,科学并非万能,无法解决所有自然之谜。例如,阿司匹林(Aspirin: 一种常见的止痛药)作为最早的药物之一,其晶型被研究了130多年,却直到近期才发现其第二种晶型。
如今,超过一半的化合物已知存在多晶型,而且这一数字仍在不断增加。晶型数量与投入研究的时间和金钱成正比。例如,利托那韦现在已知至少有五种晶型。这促使制药公司投入数十万甚至数百万美元进行多晶型筛查(Polymorph Screening: 寻找和表征药物活性成分所有可能晶型的过程),以确保药物的稳定性和有效性。最终,雅培公司未能成功恢复I型利托那韦的生产,转而回归到更早的液体配方。尽管液体配方存在副作用大、患者耐受性差等问题,但它至少能够发挥疗效。这次危机警示我们,虽然“消失的晶型”现象并不常见,但其一旦发生,可能对任何我们赖以生存的药物造成毁灭性打击,而并非所有药物都拥有像利托那韦那样,可以回溯的“安全网”配方。
Original English Source
- [Derek] Ritonavir is arguably the most dramatic case of what we now call a disappearing polymorph. The YouTube channel Reactions made a great video about this that involves lots of physical demos, so I highly recommend you check it out.
- [Narrator] "When this happened to us, we conducted an extremely thorough investigation to see if there was something that we did which would have caused this. While we've speculated on the cause of this chemical transformation, we do not have conclusive proof of what happened."
- It might be that a mistake on the production line caused some chemicals to dry out. This might have created a new crystal similar in shape to Form II ritonavir, which acted like a seed. Or it might have just been bad luck that a seed crystal formed on its own purely by chance.
- Even if you have a seed crystal, if there are some dust particles or some scratches in the recipient where actually crystals can start to nucleate, that can induce, then, different crystal structures. So it happens that in some pharmaceutical companies where they produced the same polymorph for years and years, that suddenly there is, I would say, a hair or some other particle that, kind of, gets into the process and will change the entire crystallization of the compound, and is then very difficult to control.
- And once a more stable form has appeared, it can spread and quickly seed the entire planet.
- It might be that you will never, ever get the initial polymorph again.
- After five months of research, Abbott's researchers held a press conference to share their findings. (intense music)
- [Narrator] "Good afternoon. My colleagues and I are here today to explain what has happened, why it has happened, how we've responded to the problem, and what we're going to do to correct the problem. Sometime during this summer, the semi-solid formulation of ritonavir began to change into a crystal form, a transformation that we believed was a scientific and chemical impossibility.
- [Narrator] "You are a large multinational company. Your scientists are obviously smart. How could this happen?"
- [Narrator] "A company's size and the collective IQs of their scientists have no relationship to this problem. This phenomenon is, I believe, unpredictable. We are, in some sense, the victim of bad luck. There are many mysteries of nature that we've not solved. Hurricanes, for example, continue to occur and often cause massive devastation. There is nothing that we can do today to prevent a hurricane from striking any community or polymorphism from striking any drug. Science cannot provide a solution to all our problems." (curious music)
- Now, here's a good question. Is everything polymorphic? So nobody had discovered a polymorph of aspirin, right? So it had been around, it's one of the earliest drugs. It had been crystallized in industry for what, 130, 140 years? And so can you say, "Because nobody had discovered a polymorph of aspirin, therefore..." No. Right? The only problem is I discovered Form II of aspirin. (laughs) By accident. Right?
- It turns out over half of all compounds are known to be polymorphic, and there could be more.
- The number of polymorphs is proportional to the amount of time and money you spend researching that compound.
- In fact, nowadays we know there are not two forms of ritonavir, but at least five. So are new cases of disappearing polymorphs something to worry about?
- It's quite, quite rare. We certainly know a lot more than we did when ritonavir occurred, but I wouldn't be surprised to see it happen again.
- If there's a 1% chance the world's gonna end, you're gonna do something about it, right? If there's a 1% chance a plane is gonna crash, you're not gonna fly, right? So, so yeah. So we're at that situation where it might only be in that order of 1%, but if it happens, it's gonna cost you a hell of a lot more than a few weeks of research on polymorphs. Ritonavir was one of the red flags that caused a lot of regulatory activity and a lot of scientific activity around polymorphs.
- Nowadays, pharmaceutical companies can spend hundreds of thousands to millions of dollars screening for polymorphs. In the end, there was no way of getting Form I ritonavir back successfully. There were attempts, but all were incredibly costly, and they risked being infected again. So instead, Abbott went back to an older liquid formulation of the drug and abandoned Form I entirely.
- [Narrator] "Our initial activities were directed towards eliminating Form II from our environment. We finally accepted that we could not. Our subsequent activities were directed towards figuring out how to live in a Form II world. Nature would appear to favor it." (curious music)
- The liquid formulation was not ideal. It had worse side effects, and not all patients could tolerate it well, but it worked.
- [Narrator] "It is frightening that this could happen to any drug that we've taken and on which we're dependent, even though it is not that common. This time, it has happened to Abbott and to the tens of thousands of people taking the semi-solid capsule. Thankfully, we had the liquid formulation as a safety net. Next time it may happen to another drug that may not have the safety net." (curious music continues)